Fuel Filler Hose: Service and Repair

FILLER TUBE REPLACEMENT

REMOVAL PROCEDURE

NOTE: Cap the fittings and plug the holes when servicing the fuel system in order to prevent dirt and other contaminants from entering the open pipes and passages.




1. Drain the fuel tank. Refer to Fuel Tank Draining Procedure.
2. Remove the fuel filler pipe to fuel fill pocket bolts.
3. Raise the vehicle. Refer to Vehicle Lifting.
4. Remove the fuel filler pipe shield.
5. Remove the fuel filler pipe attaching nut to wheelhouse stud.
6. Remove the fuel filler pipe attaching screw to wheelhouse panel.




7. Remove the fuel filler pipe bracket bolt (1).
8. Disconnect the vent pipe (3).
9. Remove the fuel filler hose from the fuel tank (4).
10. Remove the fuel filler pipe and hose.

INSTALLATION PROCEDURE

NOTE: Refer to Fastener Notice in Service Precautions.




1. Install the fuel filler pipe and hose to the fuel tank (4). Fully seat the fill hose to the stop on the tank.

Tighten
Tighten the fuel filler pipe clamp to 2.5 N.m (22 lb in).




2. Install the fuel filler pipe attaching screw to the wheelhouse panel.

Tighten
Tighten the fuel filler pipe attaching screw to 25 N.m (18 lb ft).

3. Install the fuel filler pipe attaching nut to the wheelhouse panel.

Tighten
Tighten the fuel filler pipe attaching nut to 10 N.m (89 lb in).

4. Install the fuel filler pipe shield.
5. Lower the vehicle.
6. Install the fuel filler pipe to fuel fill pocket bolts.
7. Refill the fuel tank.
8. Install the fuel filler cap.
9. Connect the negative battery cable.
10. Inspect for fuel leaks.