Replacement - Outlet

EVAPORATOR TUBE REPLACEMENT - OUTLET

TOOLS REQUIRED
J 39400-A Halogen Leak Detector

REMOVAL PROCEDURE
1. Remove the air cleaner assembly.
2. Disconnect the cruise control module electrical connector.
3. Remove the cruise control module from the mounting bracket and reposition aside.







4. Remove the cruise control module mounting bracket bolts.
5. Remove the cruise control module mounting bracket.
6. Recover the refrigerant from the A/C system.
7. Remove the wiper module cover.
8. Remove the left wiper arm linkage nuts.Reposition the left wiper arm linkage for access.
9. Disconnect the vacuum hose from the booster and reposition.







10. Remove the evaporator outlet tube to TXV nut.
11. Disconnect the evaporator outlet tube and evaporator inlet tube from the TXV.
12. Disconnect the evaporator inlet tube from the evaporator outlet tube.
13. Cap or tape the TXV.

IMPORTANT: Cap or tape the open A/C refrigerant tubes and A/C refrigerant components immediately to prevent system contamination







14. Remove the evaporator outlet tube bracket bolt.
15. Disconnect the electrical connector on the evaporator outlet tube bracket.







16. Remove the evaporator outlet tube to suction hose fitting bolt (1).
17. Disconnect the evaporator outlet tube from the compressor suction hose.
18. Cap or tape the compressor suction hose.
19. Remove the evaporator outlet tube from the vehicle.
20. Remove and discard the sealing washers.

INSTALLATION PROCEDURE
1. Install new sealing washers to the evaporator outlet tube.
2. Install the evaporator outlet tube to the vehicle.
3. Remove the cap or tape from the compressor suction hose.
4. Connect the evaporator outlet tube to the compressor suction hose.







5. Install the evaporator outlet tube bolt (1) at the compressor suction hose.

NOTE: Refer to Fastener Notice in Service Precautions.
Vehicle Damage Warnings

Tighten
Tighten the bolt to......16 N.m (12 lb ft).

6. Connect the evaporator inlet tube to the evaporator outlet tube.
7. Remove the cap or tape from the TXV.
8. Connect the evaporator inlet and outlet tubes to the TXV.







9. Install the evaporator outlet tube nut at the TXV.

Tighten
Tighten the nut to.....16 N.m (12 lb ft).







10. Install the evaporator outlet tube bracket bolt.

Tighten
Tighten the bolt to......5.5 N.m (48.7 lb in).

11. Connect the vacuum hose to the brake booster.
12. Connect the electrical connector on the evaporator outlet tube bracket.
13. Install the left wiper arm linkage.
14. Install the left wiper arm linkage nuts.

Tighten
Tighten the nuts to.....5 N.m (44 lb in).

15. Install the wiper module cover.







16. Install the cruise control module mounting bracket.
17. Install the cruise control module mounting bracket bolts.

Tighten
Tighten the bolts to.....6 N.m (53 lb in).

18. Install the cruise control module to the mounting bracket.
19. Connect the cruise control module electrical connector.
20. Evacuate and recharge the A/C system.
21. Leak test the fittings of the component using J 39400-A.
22. Install the air cleaner assembly.