Transfer Case - NVG 236-NP8

Transfer Case Adapter Replacement

Removal Procedure

Important: The following service procedure is for vehicle equipped with AUTOMATIC TRANSMISSIONS ONLY. Vehicle equipped with manual transmissions are NOT equipped with a transfer case adapters.

1. Remove the transfer case assembly.





2. Using a suitable jack stand, support the transmission assembly.





3. Remove the transfer case adapter mounting bolts.
4. Remove the transfer case adapter.
5. Remove the transfer case adapter seal.





6. Remove the transfer case gasket.

Installation Procedure





Important: Do not reuse the old gasket if it is damaged, replaced it. Do not use any type of sealer in place of the gasket.

1. Install the new transfer case adapter seal.
2. Install the transfer adapter.

Notice: Refer to Fastener Notice in Service Precautions.

3. Install the transfer case adapter mounting bolts.
Tighten the transfer case adapter mounting bolts to 550 Nm (40 ft. lbs.).





4. Install a new gasket the transfer case gasket.





5. Install the transfer case assembly.