Power Steering Pump Replacement

Power Steering Pump Replacement

Removal Procedure





1. Place a drain pan under the vehicle.
2. Remove the air cleaner assembly.
3. Remove the power steering pump pulley.
4. Disconnect the power steering pressure hose from the power steering gear.





5. Disconnect the power steering cooler hose from the power steering pump.





6. Disconnect the air reactor tube from the lower reactor tube.
7. Remove the air reactor pipe lower retaining nut.
8. Disconnect the air reactor pipe from the check valve and remove reactor pipe.





9. Remove the power steering pump filler neck tube mounting bolt.
10. Remove the power steering pump filler neck tube.





11. Remove the power steering rear mounting-bracket nut from the engine stud.





12. Remove the power steering pump front mounting bolts.





13. Loosen the accessory mounting bracket bolts and nuts and pull accessory mounting bracket forward.
14. Remove the power steering pump and power steering pressure hose from the vehicle.

Important: Note the position of the power steering pressure hose to the power steering pump to ensure proper installation to the vehicle.

15. Remove the power steering pressure hose from the power steering pump.

Installation Procedure

Notice: Refer to Fastener Notice in Service Precautions.





1. Install the power steering pressure hose to the power steering pump.
^ Tighten the hose to 25 Nm (18 ft. lbs.).
2. Install the power steering pump and power steering pressure hose to the vehicle.
3. Reposition the power steering pump bracket and tighten the power steering pump bracket mounting bolts and nut.
^ Tighten the power accessory mounting bracket mounting bolts and nut to 41 Nm (30 ft. lbs.).





4. Install the power steering pump front mounting bolts.
^ Tighten the bolts to 50 Nm (37 ft. lbs.).





5. Install the power steering pump rear mounting bracket nut to the engine stud.
^ Tighten the nut to 41 Nm (31 ft. lbs.).





6. Install the filler neck tube.
7. Install the filler neck tube mounting bolt.
^ Tighten the bolt to 20 Nm (15 ft. lbs.).





8. Connect the lower secondary air injection reactor pipe to the check valve.
9. Install the lower secondary air injection reactor pipe bracket to the power steering pump bracket stud.
10. Install the power steering pump mounting bracket retaining nut.
^ Tighten the nut to 41 Nm (31 ft. lbs.).
11. Connect the lower secondary air injection reactor pipe lower connection.





12. Connect the power steering cooler hose to the power steering pump.





13. Connect the power steering pressure hose to the power steering gear.
14. Install the power steering pump pulley.
15. Install the air cleaner assembly.
16. Remove the drain pan from under the vehicle.
17. Fill the power steering system.
18. Bleed the system.
19. Inspect the hoses for clearance away from the frame and other components.