Relay Rod Replacement

Relay Rod Replacement

- Tools Required
- J 24319-B Steering Linkage and Tie Rod Puller
- J 29193 Steering Linkage Installer (12 mm)

Removal Procedure

Important: Use the proper tool in order to separate all ball joints.





1. Raise the vehicle. Refer to Vehicle Lifting.
2. Remove the inner tie rod to relay rod retaining nuts.
3. Disconnect the inner tie rods (2) from the relay rod (3). Discard the prevailing torque nut (4).
4. Remove the prevailing torque nut (4) from the connecting rod (5) ball stud.
5. Disconnect the connecting rod from the relay rod.
6. Remove the prevailing torque nuts (4) from the idler arm (1) ball studs. Discard the prevailing torque nuts (4).
7. Use the J 24319-B in order to remove the relay rod from the idler arms.
8. Inspect the threads on the tie rod for damage.
9. Inspect the ball stud threads for damage.
10. Inspect the ball stud seals for excessive wear.
11. Clean the threads on the ball studs.

Installation Procedure

Notice: Refer to Fastener Notice in Service Precautions.





1. Use the J. 29193 in order to install the relay rod to the idler arm ball studs. Ensure that the seal is on the stud.
- Tighten the J 29193 54 Nm (40 ft. lbs.) in order to seat the tapers.
2. Remove the J29193.





3. Install the new prevailing torque nut (4) to the idler arm (1) ball studs.
- Tighten the prevailing torque nut to 47 Nm (35 ft. lbs.).
4. Use the J29193 in order to install the relay rod to the connecting rod ball stud. Ensure that the seal is on the stud.
- Tighten the J 29193 to 54 Nm (40 ft. lbs.) in order to seat the tapers.
5. Remove the J29193.
6. Install the new prevailing torque nut (4) to the connecting rod (5) ball stud.
- Tighten the prevailing torque nut to 47 Nm (35 ft. lbs.).





7. Use the J29193 in order to install the inner tie rod (5) to the relay rod (7).
Ensure that the seal is on the stud.
- Tighten the J 29193 to 54 Nm (40 ft. lbs.) in order to seat the tapers.
8. Remove the J 29193.
9. Install the new prevailing torque nut (8) to the inner tie rod (5).
- Tighten the prevailing torque nut to 47 Nm (35 ft. lbs.).
10. Lower the vehicle.
11. Adjust the toe-in.