Flywheel: Service and Repair

ENGINE FLYWHEEL REPLACEMENT

Removal Procedure





1. Remove the transmission. Service and Repair
2. Remove the clutch assembly. Service and Repair
3. Remove the engine flywheel bolts.
4. Remove the engine flywheel.
5. Clean and inspect the engine flywheel.

Installation Procedure





Important: Make sure the flywheel is installed correctly. "Engine Side" is stamped on the flywheel to aid with installation.

1. Install the engine flywheel.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

2. Install the engine flywheel bolts.
2.1. Tighten the bolts a first pass to 40 Nm (30 lb ft).
2.2. Tighten the bolts a second pass to 80 Nm (59 lb ft).
2.3. Tighten the bolts a final pass to 100 Nm (74 lb ft).
3. Install the clutch assembly.
4. Install the transmission.