Fluid - Differential: Service and Repair

Lubricant Change

Removal Procedure

1. Apply the parking brake.
2. Block the wheels.





Important: Drain the rear axle lubricant at the normal operating temperature.


3. Remove the rear axle drain plug.
4. Drain the rear axle lubricant into a suitable container.
5. Inspect the rear axle housing drain plug for excessive metal particle accumulation. This accumulation is symptomatic of extreme wear.
6. Inspect the rear axle vent for blockage. Clean or replace the vent as needed.
7. Clean the drain plug.




8. Remove the rear axle housing top-off plug.

Installation Procedure




1. Install the rear axle housing top-off plug.
Hand tighten the rear axle housing top-off plug.

Notice: The rear wheel bearings and the seals must be manually lubricated anytime new wheel equipment is installed or after axle maintenance activities. Damage to the rear wheel bearings and the seals may result if the bearing and the seals are not lubricated.

Important: The rear axle housing must be level.


2. Install the rear axle lubricant. Refer to Fluid and Lubricant Recommendations [1][2]Maintenance in Fluid and Recommendations.

* Fill the rear axle housing using rear axle lubricant until the lubricant is level with the bottom of the rear axle housing filler hole.
* If the service has been performed at the rear wheels, fill the rear wheel hub cavities. Perform step 4 through step 10 if the rear wheel equipment has been serviced.




3. Install the rear axle housing top-off plug.
4. Hand tighten the rear axle housing top-off plug.
5. Raise the left side of the rear axle housing a minimum of 152.4 mm (6 in). Maintain this position for one minute in order to allow the rear axle lubricant to flow into the right side rear axle hub cavity.
6. Lower the rear axle housing.
7. Raise the right side of the rear axle housing a minimum of 152.4 mm (6 in). Maintain this position for one minute in order to allow the rear axle lubricant to flow into the left side rear axle hub cavity.
8. Lower the rear axle housing.
9. Fill the rear axle housing using rear axle lubricant until the lubricant is level with the bottom of the rear axle housing filler hole.
The rear axle housing requires approximately 1.5 liters (1.58 quarts) of additional rear axle lubricant.

Notice: Refer to Fastener Notice in Cautions and Notices.

10. Install the rear axle housing top-off plug.

Tighten the plug to 67 Nm (49 lb ft).

11. Remove the wheel blocks.