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Accumulator Tube Replacement -Auxiliary Side

TOOLS REQUIRED
J 39400-A Halogen Leak Detector

REMOVAL PROCEDURE




1. Recover the refrigerant from the system. Refer to Refrigerant Recovery and Recharging.
2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
3. Remove the auxiliary evaporator outlet side tube (3) from the rear tube.
4. Remove the O-ring seal.




5. Remove the auxiliary evaporator outlet side tube from the compressor hose assembly.
6. Remove the O-ring seal.




7. Remove the bolts (1) that retain the clips on the outlet side tube (3) to the body.
8. Remove the auxiliary evaporator side tube (3) from the vehicle.

INSTALLATION PROCEDURE




1. Install the auxiliary evaporator outlet side tube (3) to the vehicle.

NOTE: Refer to Fastener Notice in Caution and Notices.

2. Install the bolts (1) that retain the clips on the outlet side tube (3) to the body.

Tighten
Tighten the bolts that retain the clips on the outlet side tube to 4 N.m (35 lb in).

3. Install the new O-ring seal. Coat the O-ring seal with 525 viscosity refrigerant oil.




4. Install the auxiliary evaporator outlet side tube to the compressor hose assembly.

Tighten
Tighten the auxiliary evaporator outlet side tube to the compressor hose assembly to 47.5 N.m (35 lb ft).

5. Install the new O-ring seal. Coat the O-ring seal with 525 viscosity refrigerant oil.




6. Install the auxiliary evaporator outlet underside body tube (3) to the auxiliary evaporator rear tube.

Tighten
Tighten the auxiliary evaporator outlet underside body tube to the auxiliary evaporator rear tube to 47.5 N.m (35 lb ft).

7. Lower the vehicle.
8. Evacuate and recharge the system. Refer to Refrigerant Recovery and Recharging.
9. Leak test the fittings of the component using the J 39400-A.