Power Steering Pump Replacement

Removal Procedure

Tools Required
- J 25034-C Power Steering Pump Pulley Remover





1. Place a drain pan below the pump.
2. Remove the hoses.
3. Cap the hoses.
4. Remove the drive belt. Refer to Drive Belt Replacement in Engine.
5. Remove the pulley.
5.1. Install the J 25034-C.
5.2. Be sure the pilot bolt bottoms in the pump shaft by turning the nut to the top of the pilot bolt.
5.3. Hold the pilot bolt.
5.4. Turn the nut counterclockwise.





6. Remove the front mounting bolts.
7. Remove the rear mounting nuts from the studs.
8. Remove the electrical connector from EVO actuator.
9. Remove the pump.

Installation Procedure

Tools Required
- J 25033-C Power Steering Pump Pulley Installer





1. Install the pump.

Notice: Refer to Fastener Notice in Service Precautions.

2. Install the front mounting bolts.
- Tighten the bolts to 50 Nm (37 ft. lbs.).
3. Install the rear mounting nuts to the studs.
- Tighten the nuts to 50 Nm (37 ft. lbs.).





4. Install the pulley.
4.1. Place the pulley on the end of the pump shaft.
4.2. Install the J 25033-C.
4.3. Be sure the pilot bolt bottoms in the pump shaft by turning the nut to the top of the pilot bolt.
4.4. Hold the pilot bolt.
4.5. Turn the nut clockwise.

Notice: Do not use an arbor press or internal damage to the pump will result.

4.6. Connect the pulley to the end of the power steering pump shaft. Install the pulley flush with 0.5 mm (0.020 inch) play.
5. Install the drive belt. Refer to Drive Belt Replacement in Engine.
6. Install the hoses.
7. Install the electrical connector to the EVO actuator.
8. Fill and bleed the system. Refer to Checking and Adding Power Steering Fluid and Bleeding Power Steering System.
9. Inspect the hoses and the wiring for clearance.