Brake Caliper Replacement

REMOVAL PROCEDURE

1. Siphon two-thirds of the fluid from the master cylinder reservoir.
2. Raise the vehicle. Support the vehicle.
3. Remove the tire and wheel assembly.





4. Position the C-clamp around the outer pad (2) and the caliper.





5. Tighten the clamp until the piston (11) bottoms in its bore.
6. Remove the brake hose union bolt. Place a container beneath the brake hose to catch escaping brake fluid. Discard the two union fitting washers.





7. Remove two caliper pin bolts (2).
8. Remove the caliper assembly (1) from the caliper carrier.





9. Remove the inboard anti-noise shim (9) from the caliper (13), if required.
10. Inspect the mounting bolts (3), the slide caliper pins (7) and the dust boots (8) for corrosion and wear. Replace any part exhibiting such conditions.

INSTALLATION PROCEDURE





1. Install the inboard anti-noise shim (9) on the caliper (13) (if removed).





2. Install the caliper assembly (1) to the vehicle.

NOTICE: Always use the correct fastener in the proper location. When you replace a fastener, use ONLY the exact part number for that application. The manufacturer will call out those fasteners that require a replacement after removal. The manufacturer will also call out the fasteners that require thread lockers or thread sealant. UNLESS OTHERWISE SPECIFIED, do not use supplemental coatings (paints, greases, or other corrosion inhibitors) on threaded fasteners or fastener joint interfaces. Generally, such coatings adversely affect the fastener torque and joint clamping force, and may damage the fastener. When you install fasteners, use the correct tightening sequence and specifications. Following these instructions can help you avoid damage to parts and systems.

3. Secure the assembly with two caliper pin bolts (2).
^ Tighten the caliper pin bolts to 27 Nm (20 ft. lbs.).
4. Install the brake hose union bolt with two new union fitting washers.
^ Tighten the brake hose union bolt to 23 Nm (17 ft. lbs.).
5. Install the tire and wheel assembly.
6. Lower the vehicle.
7. Fill the master cylinder fluid reservoir.
8. Bleed the brake system.