Overhaul

DISASSEMBLY PROCEDURE





1. Remove the bleeder valve.





2. Remove the boots.





3. Remove the pistons.





4. Remove the seals.
5. Remove the spring.
6. Inspect the cylinder bore for scoring and corrosion.
7. Check the spring for discoloration caused by heat.
8. Replace parts as necessary.
9. Clean inside the cylinder bore with crocus cloth.
10. Clean the wheel cylinder bore with clean brake fluid.
11. Replace the wheel cylinder if scoring remains after the cleaning.


ASSEMBLY PROCEDURE





1. Lubricate the seals and the wheel cylinder bore with clean brake fluid.





2. Install the spring.
3. Install the seals.





4. Install the pistons.





5. Install the boots.

NOTICE: Always use the correct fastener in the proper location. When you replace a fastener, use ONLY the exact part number for that application. The manufacturer will call out those fasteners that require a replacement after removal. The manufacturer will also call out the fasteners that require thread lockers or thread sealant. UNLESS OTHERWISE SPECIFIED, do not use supplemental coatings (paints, greases, or other corrosion inhibitors) on threaded fasteners or fastener joint interfaces. Generally, such coatings adversely affect the fastener torque and joint clamping force, and may damage the fastener. When you install fasteners, use the correct tightening sequence and specifications. Following these instructions can help you avoid damage to parts and systems.





6. Install the bleeder valve.
^ Tighten the bleeder valve to 7 Nm (62 inch lbs.).