Brake Pedal Assy: Service and Repair

REMOVAL PROCEDURE

CAUTION: Before removing or installing any electrical unit or when a tool or equipment could easily come in contact with "live" exposed electrical terminals, disconnect the negative battery cable to help prevent personal injury and/or damage to the vehicle or components. Unless instructed otherwise, the ignition switch must be in the "OFF" or "LOCK" position.

1. Disconnect the negative battery cable.
2. Remove the booster pushrod (3) and stoplamp switch (2) from brake pedal (1).
3. Remove the nut and through bolt from the top of the brake pedal (1) at the mounting bracket.
4. Remove the brake pedal (1), spacers and bushings from the vehicle.





INSTALLATION PROCEDURE
1. Install the brake pedal (1) to the vehicle.

NOTICE: Always use the correct fastener in the proper location. When you replace a fastener, use ONLY the exact part number for that application. The manufacturer will call out those fasteners that require a replacement after removal. The manufacturer will also call out the fasteners that require thread lockers or thread sealant. UNLESS OTHERWISE SPECIFIED, do not use supplemental coatings (paints, greases, or other corrosion inhibitors) on threaded fasteners or fastener joint interfaces. Generally, such coatings adversely affect the fastener torque and joint clamping force, and may damage the fastener. When you install fasteners, use the correct tightening sequence and specifications. Following these instructions can help you avoid damage to parts and systems.

2. Install the through bolt, spacers and bushings to the vehicle.
^ Tighten the nut to 45 Nm (33 ft. lbs.).

3. Install the booster pushrod (3) and the stoplamp switch (2) to the brake pedal (1).
4. Connect the negative battery cable.