Curiosii for ever!: Car repair manuals for everyone.

Replacement

REMOVAL
1. Remove the transmission.
2. Remove the clutch if equipped.
3. Remove the flywheel bolts.

NOTE: Do not machine the flywheel. Replace if necessary.





4. Remove the flywheel.





5. Remove the flywheel ring gear.
- Use a torch to heat around the entire circumference of the ring gear, then drive the gear off the flywheel.
- Do not treat tine flywheel gear to red hot. This may cause the metal structure to change.

INSTALLATION
1. Install the flywheel ring gear.
- Uniformly heat the gear to a temperature that will expand the gear. The temperature should not exceed 204°C (400°F).
- Install the gear, as soon as it had been heated, onto the flywheel.
2. Install the flywheel.
3. Install the flywheel bolts.
- Tighten the bolts to 90 Nm (65 lb ft).
4. Install the clutch (if equipped).
5. Install the transmission.