Compressor Hose Assembly

COMPRESSOR HOSE ASSEMBLY REPLACEMENT

TOOLS REQUIRED
J 39400-A Halogen Leak Detector

REMOVAL PROCEDURE
1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
2. Remove the air cleaner assembly.




3. Remove the A/C compressor hose nut from the condenser.
4. Disconnect the A/C compressor hose from the condenser.




5. Remove the A/C compressor hose nut from the compressor hose block to evaporator tube.
6. Remove the A/C compressor hose from the evaporator tube.
7. Remove the lower air deflector.




8. Remove the A/C compressor hose nut from the A/C compressor.
9. Remove the A/C compressor hose from the A/C compressor.
10. Remove and discard all sealing washers.

INSTALLATION PROCEDURE
1. Install new sealing washers onto the A/C compressor hose assembly.
2. Install the A/C compressor hose to the A/C compressor.




3. Install the A/C compressor hose nut to the A/C compressor.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten the nut to 27 N.m (20 lb ft).

4. Install the lower air deflector.
5. Install new seals washers to the A/C compressor hose assembly and evaporator tube.




6. Install the A/C compressor hose to the evaporator tube.
7. Install the A/C compressor hose to evaporator tube nut.

Tighten the nut to 16 N.m (12 lb ft).




8. Install the A/C compressor hose to the condenser.
9. Install the A/C compressor hose nut to the condenser.

Tighten the nut to 16 N.m (12 lb ft).

10. Install the air cleaner assembly.
11. Evacuate and recharge the A/C system. Refer to Refrigerant Recovery and Recharging.
12. Leak test the fittings of the component using J 39400-A.