Fuel Filler Hose: Service and Repair

FILLER TUBE REPLACEMENT

REMOVAL PROCEDURE

NOTE: Cap the fittings and plug the holes when servicing the fuel system in order to prevent dirt and other contaminants from entering the open pipes and passages.

IMPORTANT: Always maintain cleanliness when servicing fuel system components.

1. Drain the fuel tank. Refer to Fuel Tank Draining Procedure.
2. Remove the fuel filler cap.




3. Remove the fuel filler pipe screws from the fuel filler pocket.




4. Raise and support the vehicle. Refer to Vehicle Lifting.
5. Loosen the fuel filler hose clamp (1) at the fuel filler pipe (2).




6. Remove the fuel filler pipe screw from the under body.
7. Remove the fuel filler pipe from the fuel tank hose and the vehicle.

INSTALLATION PROCEDURE




1. Install the fuel filler pipe to the fuel tank hose.
2. Install the fuel filler pipe screw to the under body.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten the screw to 10 N.m (89 lb in).




3. Inspect and ensure the fuel tank hose (4) is fully seated between the beads (5,3) on the fuel filler pipe (2).

Tighten the clamp to 2.5N.m (22 lb in).

4. Lower the vehicle.




5. Install the fuel filler pipe screws to the fuel filler pocket.

Tighten the screws to 2.5 N.m (22 lb in).

6. Add fuel and install the fuel fill cap.
7. Inspect for fuel leaks.