Air Outlet Replacement - Defroster

AIR OUTLET REPLACEMENT - DEFROSTER

REMOVAL PROCEDURE
1. Disconnect the battery negative cable.

CAUTION: Refer to Battery Disconnect Caution in Service Precautions.

2. Remove the I/P lower trim panel.




3. Remove the retaining screw (1) from the panel air duct.
4. Remove the retaining bolts from the panel air duct.
5. Remove the panel air duct from the cross vehicle beam.
6. Remove the bolts from the left side fuse block to cross vehicle beam.
7. Disconnect the left side fuse block wire harness from the cross vehicle beam.
8. Position the left side fuse block aside.
9. Disconnect the wire harness connectors from the body control module.
10. Disconnect the body control module from the cross vehicle beam.
11. Remove the body control module from the vehicle.
12. Remove the bolts from the right side fuse block to cross vehicle beam.
13. Disconnect the right side fuse block wire harness from the cross vehicle beam.
14. Position the right side fuse block aside.
15. Remove the brake pedal.
16. Remove the 3 brake pedal brace bolts from the cross vehicle beam.
17. Disconnect any ground wires, as necessary.
18. Disconnect the electrical connector from the HVAC module assembly to main wire harness connector.
19. Release the wiring harness retaining clips from the cross vehicle beam and position the wiring harness aside.




20. Remove the bolts from the HVAC module upper support.




21. Remove the bolt (1) from the left side of the HVAC module assembly lower support.
22. Remove the bolt (2) from the right side of the HVAC module assembly lower support.




23. Remove the bolts from the right and left side of the cross vehicle beam.




24. Remove the cross vehicle beam.




25. Remove the defroster air duct retaining bolts.
26. Remove the defroster air duct from the cross vehicle beam.

INSTALLATION PROCEDURE




1. Install the defroster air duct to the cross vehicle beam.
2. Install the defroster air duct bolts.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten the bolts to 10 N.m (89 lb in).




3. Install the cross vehicle beam to the vehicle.




4. Install the bolts to the right and left side of the cross vehicle beam.
5. Tighten the bolts to the right and left side of the cross vehicle beam in sequence.

Tighten the bolts to 25 N.m (18 lb ft).




6. Install the bolts to the HVAC module upper support.

Tighten the bolts to 4 N.m (35 lb in).




7. Install the bolt (1) to the left side of the HVAC module assembly lower support.

Tighten the bolt to 4 N.m (35 lb in).

8. Install the bolt (2) to the right side of the HVAC module assembly lower support.

Tighten the bolt to 4 N.m (35 lb in).

9. Reposition the I/P wiring harness on to the cross vehicle beam and secure the retaining clips.
10. Connect all disconnected ground wires.
11. Connect the electrical connector from the HVAC module assembly to main harness connector.
12. Install the three brake pedal brace bolts.

Tighten the bolts to 50 N.m (37 lb ft).

13. Install the brake pedal.
14. Install the body control module to the cross vehicle beam.
15. Connect the wire harness connectors to the body control module.
16. Install the left side fuse block to the cross vehicle beam.
17. Install the bolts to the left side fuse block.

Tighten the bolts to 10 N.m (89 in lb).

18. Install the right side fuse block to the cross vehicle beam.
19. Install the bolt to the right side fuse block.

Tighten the bolt to 10 N.m (89 in lb).




20. Install the panel air duct to the cross vehicle beam.
21. Install the panel air duct screw (1).

Tighten the screw to 1.8 N.m (16 lb in).

22. Instal the panel air duct bolts.

Tighten the bolts to 10 N.m (89 lb in).

23. Install the I/P lower trim panel.
24. Connect the battery negative cable.