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Manual and Pressure Bleeding Procedures

MANUAL BLEEDING





1. If the vehicle is equipped with ABS brakes and you replaced the master cylinder or the BPMV, refer to ABS Bleed Procedure in Antilock Brake System.
2. Clean any dirt and foreign material from the hydraulic brake hose and the fittings.
3. Apply the brakes several times in order to remove vacuum reserve.
4. Clean the cap for the reservoir (1).
5. Remove the cap for the reservoir (1).
6. Fill the reservoir with brake fluid, GM P/N 12377967 (or equivalent DOT 3 brake fluid) to the MAX Mark on the reservoir.
7. Install the cap for the reservoir (1).
8. Ensure that the level of the brake fluid in the reservoir is at least one-half full during the bleeding operation.

Important: Bleed the wheel cylinder or calipers in the following sequence:
8.1. Right rear
8.2. Left Rear
8.3. Right Front
8.4. Left Front

9. Raise and support the vehicle.





10. Place a box end wrench (3) over the bleeder valve (2).
11. Attach a transparent hose (1) over the bleeder valve (2).
12. Submerge the other end of the hose in a transparent container (5) filled with brake fluid (6).
13. Ask an assistant to complete the following actions:
13.1. Depress the brake pedal several times.
13.2. Hold the brake pedal fully depressed.
14. Loosen the bleeder valve (2) approximately one-half turn. The brake pedal should now fall all the way to the floor as the brake fluid flows out of the bleeder valve and into the clear fluid container.

Notice: Refer to Fastener Notice in Service Precautions.

15. Tighten the bleeder valve (2).
^ Tighten the bleeder valve to 8.3 Nm (86 inch lbs.).
16. Ask an assistant to slowly release the pedal.
17. Ask an assistant to depress and release the brake pedal.
18. Bleed the hydraulic brake system until the following conditions are met:
^ The brake pedal application does not feel spongy.
^ There is no air in the brake pipes or hoses.
^ There are no air bubbles in the clear fluid container (6).
19. Ask an assistant to depress the brake pedal several times.
20. Inspect the hydraulic brake system for fluid leaks.
21. Remove the transparent hose (1) from the bleeder valve (2).
22. Remove the box end wrench (3) from the bleeder valve (2).
23. Repeat the hydraulic brake system bleeding procedure at each required wheel in order to bleed the entire hydraulic brake system.
24. Lower the vehicle.

PRESSURE BLEEDING

^ Tools Required
- J 39801 Brake Bleeder Adapter





1. If the vehicle is equipped with ABS brakes and you replaced the master cylinder or the BPMV, refer to ABS Bleed Procedure in Antilock Brake System.
2. Clean the reservoir cap.
3. Fill the reservoir with brake fluid, GM P/N 12377967 (or equivalent Dot 3 brake fluid) to the MAX mark on the reservoir (1).
4. Ensure that the level of the brake fluid in the reservoir is at least one-half full during the bleeding operation.
5. Install the J 39801 to the master cylinder reservoir.
6. Connect the pressure bleeder to the J 39801.





7. Raise and support the vehicle.
8. Clean any dirt and foreign material from the hydraulic brake hose and from the fittings.
9. Place a box and wrench (3) over the bleeder valve (2).
10. Attach a transparent hose (1) over the bleeder valve (2).
11. Submerge the other end of the hose in an transparent container (5) filled with brake fluid (6).
12. Charge the pressure bleeder to 140-172 kPa (20-25 psi).
13. Loosen the bleeder valve (2) approximately one-half turn. The brake pedal should now fall all the way to the floor as the brake fluid flows out of the bleeder valve and into the clear fluid container.

Notice: Refer to Fastener Notice in Service Precautions.

Tighten the bleeder valve (2).
^ Tighten the bleeder valve to 8.3 Nm (85.74 inch lbs.).
14. Inspect the brake pedal application.
15. Bleed the hydraulic brake system until the following conditions are met:
^ The brake pedal application does not feel spongy.
^ There is no air in the brake pipes or hoses.
^ There are no air bubbles in the clear fluid container (6).
16. Ensure the pressure bleeder is charged to 140-172 kPa (20-25 psi).
17. Inspect the hydraulic brake system for fluid leaks.
18. Remove the transparent hose (1) from the bleeder valve (2).
19. Remove the box end wrench (3) from the bleeder valve (2).
20. Repeat the hydraulic brake system bleeding procedure at each required wheel in order to bleed the entire hydraulic brake system.
21. Remove the pressure bleeder.
22. Install the reservoir cap.
23. Lower the vehicle.
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