Overhaul Procedure Steps

Engine Overhaul

To overhaul the engine, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Oil Level Indicator and Tube Removal
4. Exhaust Manifold Removal
5. Intake Manifold Removal
6. Crankshaft Pulley Removal
7. Cylinder Head Cover Removal
8. Water Pump Removal
9. Timing Chain Tensioner Removal
10. Timing Chain Housing Removal
11. Timing Chain and Sprocket Removal
12. Intake Camshaft and Valve Lifter Removal
13. Exhaust Camshaft and Valve Lifter Removal
14. Cylinder Head Removal
15. Oil Filter Adapter Removal
16. Oil Pan Removal
17. Oil Pump Removal
18. Piston, Connecting Rod, and Bearing Removal
19. Crankshaft Rear Oil Seal Removal
20. Crankshaft and Bearing Removal
21. Engine Block Clean and Inspect
22. Crankshaft Pulley Clean and Inspect
23. Engine Flywheel Clean and Inspect
24. Cylinder Boring and Honing
25. Crankshaft and Bearing Clean and Inspect
26. Piston and Connecting Rod Disassemble
27. Piston, Connecting Rod, and Bearing Clean and Inspect
28. Piston Selection
29. Piston and Connecting Rod Assemble
30. Camshafts Clean and Inspect
31. Valve Lifter and Guide Clean and Inspect
32. Timing Chain and Sprocket Clean and Inspect
33. Cylinder Head Disassemble
34. Cylinder Head Clean and Inspect
35. Valve Guide Reaming, and Valve and Seat Grinding
36. Cylinder Head Assemble
37. Oil Pump Disassemble
38. Oil Pump Clean and Inspect
39. Oil Pump Assemble
40. Intake Manifold Clean and Inspect
41. Exhaust Manifold Clean and Inspect
42. Oil Pan Clean and Inspect
43. Service Prior to Assembly
44. Crankshaft and Bearing Installation
45. Crankshaft Rear Oil Seal Installation
46. Piston, Connecting Rod, and Bearing Installation
47. Oil Pump Installation
48. Cylinder Head Installation
49. Intake Camshaft and Valve Lifter Installation
50. Exhaust Camshaft and Valve Lifter Installation
51. Timing Chain and Sprocket Installation
52. Timing Chain Housing Installation
53. Timing Chain Tensioner Installation
54. Water Pump Installation
55. Crankshaft Front Cover Oil Seal Installation
56. Cylinder Head Cover Installation
57. Oil Pan Installation
58. Oil Filter Adapter Installation
59. Intake Manifold Installation
60. Crankshaft Pulley Installation
61. Exhaust Manifold Installation
62. Oil Level Indicator and Tube Installation
63. Engine Flywheel Installation
64. Engine Set-Up and Testing