Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Drive Belt Tensioner Removal
4. Engine Mount Strut Bracket Removal - Generator Bracket
5. Oil Level Indicator and Tube Removal
6. Oil Filter Adapter Removal
7. Intake Manifold Removal - Upper
8. Intake Manifold Removal - Lower
9. Engine Coolant Thermostat Removal
10. Exhaust Crossover Removal
11. Exhaust Manifold Removal - Left
12. Exhaust Manifold Removal - Right
13. Valve Rocker Arm Cover Removal - Left
14. Valve Rocker Arm Cover Removal - Right
15. Valve Rocker Arm and Push Rod Removal
16. Valve Lifter Removal
17. Crankshaft Balancer Removal
18. Water Pump Removal
19. Oil Pan Removal
20. Oil Pump Removal
21. Oil Pump Drive Removal
22. Crankshaft Front Oil Seal Removal
23. Engine Front Cover Removal
24. Timing Chain and Sprockets Removal
25. Cylinder Head Removal - Left and Right Side
26. Camshaft Removal
27. Piston, Connecting Rod, and Bearing Removal
28. Crankshaft Rear Oil Seal Removal
29. Crankshaft and Bearings Removal
30. Engine Block Disassemble
31. Engine Block Clean and Inspect
32. Cylinder Boring and Honing
33. Engine Block Assemble
34. Crankshaft and Bearings Clean and Inspect
35. Crankshaft Balancer Clean and Inspect
36. Engine Flywheel Clean and Inspect
37. Piston and Connecting Rod Disassemble
38. Piston, Connecting Rod, and Bearings Clean and Inspect
39. Piston Selection
40. Piston and Connecting Rod Assemble
41. Camshaft Bearing Removal
42. Camshaft and Bearings Clean and Inspect
43. Camshaft Bearing Installation
44. Timing Chain and Sprockets Clean and Inspect
45. Valve Lifters Clean and Inspect
46. Valve Rocker Arm and Push Rods Clean and Inspect
47. Cylinder Head Disassemble
48. Cylinder Head Clean and Inspect
49. Valve Guide Reaming/Valve and Seat Grinding
50. Cylinder Head Assemble
51. Oil Pump Disassemble
52. Oil Pump Clean and Inspect
53. Oil Pump Assemble
54. Engine Front Cover Clean and Inspect
55. Valve Rocker Arm Cover Clean and Inspect
56. Oil Pan Clean and Inspect
57. Intake Manifold Clean and Inspect - Lower
58. Intake Manifold Clean and Inspect - Upper
59. Exhaust Manifold Clean and Inspect
60. Water Pump Clean and Inspect
61. Service Prior to Assembly
62. Crankshaft and Bearings Installation
63. Crankshaft Rear Oil Seal Installation
64. Piston, Connecting Rod, and Bearing Installation
65. Camshaft Installation
66. Timing Chain and Sprockets Installation
67. Engine Front Cover Installation
68. Crankshaft Front Oil Seal Installation
69. Oil Pump Drive Installation
70. Oil Pump Installation
71. Oil Pan Installation
72. Cylinder Head Installation - Left and Right Side
73. Water Pump Installation
74. Crankshaft Balancer Installation
75. Valve Lifter Installation
76. Valve Rocker Arm and Push Rod Installation
77. Valve Rocker Arm Cover Installation - Left
78. Valve Rocker Arm Cover Installation - Right
79. Exhaust Manifold Installation - Left
80. Exhaust Manifold Installation - Right
81. Exhaust Crossover Installation
82. Intake Manifold Installation - Lower
83. Intake Manifold Installation - Upper
84. Engine Coolant Thermostat Installation
85. Oil Filter Adapter Installation
86. Oil Level Indicator and Tube Installation
87. Engine Mount Strut Bracket Installation - Engine Mount Support
88. Engine Mount Strut Bracket Installation - Generator Bracket
89. Drive Belt Tensioner Installation
90. Engine Flywheel Installation