Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Oil Level Indicator and Tube Removal
4. Exhaust Manifold Removal
5. Intake Manifold Removal
6. Crankshaft Balancer Removal
7. Timing Chain, Sprocket, and Tensioner Removal
8. Water Pump Removal
9. Timing Chain Housing Removal
10. Intake Camshaft, Housing and Lifter Removal
11. Exhaust Camshaft, Housing and Lifter Removal
12. Cylinder Head Removal
13. Oil Filter Adapter Removal
14. Oil Pan Removal
15. Oil Pump Removal
16. Balance Shaft Housing Removal
17. Piston, Connecting Rod, and Bearing Removal
18. Crankshaft Rear Oil Seal and Housing Removal
19. Crankshaft and Bearing Removal
20. Engine Block Plug Removal
21. Engine Block Clean and Inspect
22. Crankshaft Balancer Clean and Inspect
23. Engine Flywheel Clean and Inspect
24. Cylinder Boring and Honing
25. Crankshaft and Bearings Clean and Inspect - Inspection
26. Crankshaft and Bearings Clean and Inspect - Bearing Selection
27. Piston and Connecting Rod Disassemble
28. Piston, Connecting Rod, and Bearing Clean and Inspect
29. Piston Selection
30. Piston and Connecting Rod Assemble
31. Camshaft and Housing Clean and Inspect
32. Timing Chain and Sprocket Clean and Inspect
33. Cylinder Head Disassemble
34. Cylinder Head Clean and Inspect
35. Valve Guide Reaming, and Valve and Seat Grinding
36. Cylinder Head Assemble
37. Oil Pump Disassemble
38. Oil Pump Clean and Inspect
39. Oil Pump Assemble
40. Intake Manifold Clean and Inspect
41. Exhaust Manifold Clean and Inspect
42. Oil Pan Clean and Inspect
43. Balance Shaft Clean and Inspect
44. Service Prior to Assembly
45. Engine Block Plug Installation
46. Crankshaft and Bearing Installation
47. Crankshaft Rear Oil Seal and Housing Installation
48. Piston, Connecting Rod, and Bearing Installation
49. Balance Shaft Housing Installation
50. Oil Pump Installation
51. Balance Shaft to Engine Timing
52. Cylinder Head Installation
53. Intake Camshaft, Housing and Lifter Installation
54. Exhaust Camshaft, Housing and Lifter Installation
55. Timing Chain Housing Installation
56. Water Pump Installation
57. Timing Chain, Sprocket, and Tensioner Installation
58. Crankshaft Front Cover Oil Seal Installation
59. Engine Front Cover Installation
60. Oil Pan Installation
61. Oil Filter Adapter Installation
62. Intake Manifold Installation
63. Crankshaft Balancer Installation
64. Exhaust Manifold Installation
65. Oil Level Indicator and Tube Installation
66. Engine Flywheel Installation
67. Engine Set-Up and Testing
68. Thread Repair