Manual Transmission

REMOVAL PROCEDURE





1. Raise the vehicle on a hoist. Refer to Vehicle Lifting.
2. Remove the tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation in Wheels, Tires and Alignment.
3. Remove the power steering hoses from the power steering gear. Refer to the following procedures:
- Power Steering Pressure Hose Replacement
- Power Steering Return Hose Replacement

4. Remove the tie rods from the steering knuckle. Refer to Tie Rod End Replacement - Outer On Vehicle.
5. Remove the brake pipes from the retainers on the front suspension support.
6. Remove the lower pinch bolt from the intermediate shaft. Refer to Intermediate Steering Shaft Replacement in Steering Column - Standard.
7. Support the front suspension support (2) with a suitable jack stand.
8. Remove the front suspension cross member mounting bolts. Refer to Front Suspension Cross member Replacement in Suspension.
9. Lower the front suspension support (2) in order to remove the power steering gear (1).
10. Remove the power steering gear mounting bolts (3).
11. Remove the power steering gear from the vehicle.

INSTALLATION PROCEDURE





1. Install the power steering gear (1) to the vehicle.
2. Install the power steering gear mounting bolts (3).
Hand tighten the bolts.
3. Raise the front suspension support (2) into position on the vehicle.

NOTICE: Refer to Fastener Notice in Service Precautions.

4. Install the front suspension support mounting bolts.
4.1. Tighten the left rear outboard bolt to 110 Nm (71 ft. lbs.).
4.2. Tighten the right rear outboard bolt to 110 Nm (71 ft. lbs.).
4.3. Tighten the rear inboard bolts to 110 Nm (71 ft. lbs.).
4.4. Tighten the power steering gear mounting bolts to 0120 Nm (89 ft. lbs.).
5. Install the lower pinch bolt to the intermediate shaft. Refer to Intermediate Steering Shaft Replacement in Steering Column Standard.
6. Install the brake pipes to the retainers on the front suspension support.
7. Install the tie rod ends to the steering knuckle. Refer to Tie Rod End Replacement - Outer On Vehicle.
8. Install the power steering hoses to the power steering gear. Refer to the following procedures:
- Power Steering Pressure Hose Replacement
- Power Steering Return Hose Replacement

9. Install the tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation in Wheels, Tires and Alignment.
10. Bleed the power steering system. Refer to Bleeding Power Steering System in Service and Repair of Steering.
11. Align the front wheels. Refer to Measuring Wheel Alignment (Front) in Alignment.