Starter Disassembly

Disassembled View SD205 Starter Motor:

Disassembled View SD205 Brush Holder Package:

IMPORTANT: Only the SD205 starter motor may be serviced internally.

DISASSEMBLE
1. Field lead attaching bolt/screw from solenoid terminal.
2. Note indexing of each starter motor thru-bolt and its location relative to the field lead for later reassemble.
3. Remove thru-bolts, identification tag, and Commentator End (CE) frame from motor.
4. Brake washer from armature shaft.
5. Frame and field for Drive End (DE) housing and armature.
6. Armature with starter drive from DE frame by tilting to disengage drive collar from lever.
7. Solenoid attaching screws and solenoid from DE housing.
8. Lever shaft retaining ring and lever shaft from DE housing. Plunger and lever with return spring from DE housing. (If lever shaft is staked into place, drill and drive shaft out. In this case, a new shaft and retaining ring will be needed for reassemble.

Important: Check starter drive for slippage before removing from armature shaft. See "Cleaning, Inspection and Tests" for drive.

9. Thrust collar from armature shaft, then snap pinion stop collar Off of retainer ring. Collar will remain on shaft next to drive.
10. Retainer ring from groove in armature shaft. Ring is not re-used; bend ring enough to avoid scratching armature shaft surface as ring is removed.
11. Pinion stop collar and drive from shaft.