Disassembly Procedure

NOTE: This procedure is to be performed only after the drive shaft has been removed from the vehicle. For the removal procedure refer to DRIVE AXLE REPLACEMENT. Service and Repair





1. Wrap a shop towel around the axle shaft.
2. Place the axle shaft horizontally in a bench vise.
3. Remove the large seal retaining clamp from the CV joint seal. Use a side cutter or other suitable tool and discard the clamp.
4. Remove the small seal retaining clamp from the joint seal. Use a side cutter or other suitable tool and discard the clamp.
5. Separate the seal from the joint outer race at the large diameter end.
6. Position the seal behind the joint face.
7. Position the axle shaft vertically in the bench vise so the inner joint is up.
8. Slide the joint outer race down toward the vise.
9. Disengage the outer race retaining ring.
- Insert a small flat bladed screwdriver between the retaining ring and the outer race.
- Pry the retaining ring from the outer race.
- Position the retaining ring along the axle shaft away from the outer race.

Important: The balls may fall out of the cage and inner race when the outer race is removed.





10. Remove the outer race from the axle shaft.
- Use the seal to catch any balls which are not retained by grease.
- Lift the outer race off the axle shaft.





11. Remove any remaining balls from the cage and inner race. Remove any balls caught by the seal.





12. Position the axle shaft horizontally in the bench vise.
13. Remove the outer race retaining ring from the axle shaft.
14. Remove the snap ring from the axle shaft.





15. Align the cage lands with the inner race ball tracks.
16. Reposition the cage along the axle shaft away from the inner race.
17. Wipe the grease from the inner race.
18. Remove the inner race from the axle shaft using a three jaw puller.





19. Remove the cage from the axle shaft.





20. Remove the seal from the axle shaft.
21. Remove the axle shaft from the bench vise.

Important: All traces of old grease and any contaminates must be removed.

22. Clean the following thoroughly with clean solvent:
- The inner race.
- The outer race.
- The cage.
- The balls.
- The axle shaft exposed end.
23. Thoroughly air dry all the parts.