Ring Gear and Differential Case Assemble

^ Tools Required:
- J 42162 Side Gear Compressor
- J 42160 Bearing Installer





1. Install the right clutch pack in the right differential case.





2. Install the right output shaft and spider gears in the right differential case.





3. Install the cross pin in the right differential case using J 42162 and a hydraulic press.





4. Install the left output shaft in the left side gear.





5. Install the C-clip on the left output shaft.





6. Install the left differential side bearing using J 42160.





7. Install the left clutch pack in the left differential case.





8. Install the left output shaft and left side gear in the left differential case.





9. Install the left differential case to the right differential case.
10. Install the differential case assembly bolts.
- Tighten the differential case assembly bolts to 55 Nm (41 ft. lbs.).

NOTICE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.





11. Install the ring gear on the differential case assembly. A hammer and punch may be used to aid in seating the ring gear on the differential case assembly.
12. Install the ring gear bolts using J 42173.
- Tighten the ring gear bolts to 195 Nm (144 ft. lbs.).





13. Install the right differential side bearing using J 42160.