Installation Procedure

1. Lubricate the clutch pedal bushings lightly with GM P/N 1052497 or equivalent.





2. Install the clutch pedal to the clutch pedal bracket.
3. Install the clutch pedal bolt.
4. Install the clutch pedal nut.
- Tighten the clutch pedal nut to 50 Nm (37 ft. lbs.).

NOTICE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.





5. Install the clutch pedal and bracket assembly into position in the vehicle.
6. Install the clutch pedal bracket stud anchor plate into position on the steering column bracket.
7. Install the clutch pedal bracket mounting nuts.
- Tighten the clutch pedal bracket mounting nuts to 27 Nm (20 ft. lbs.).





8. Connect the clutch pedal position switch (clutch start switch) electrical connector.
9. Install the driver foot rest spacer onto the dash panel stud.





10. Install the driver foot rest bracket to the vehicle.
11. Install the driver foot rest bracket retaining nut and the retaining bolt.
- Tighten the driver foot rest bracket retaining nut to 10 Nm (89 inch lbs.).
- Tighten the driver foot rest bracket retaining bolt to 8 Nm (71 inch lbs.).
12. Lubricate the clutch pedal return spring bushings lightly with GM P/N 1052497 or equivalent.
13. Install the clutch pedal return spring to the clutch pedal bracket (in the direction noted during removal).
14. Align the clutch pedal to the pedal return spring and engage.





15. Install the clutch master cylinder to the dash panel.
- Orientate the clutch master cylinder at a 45° angle.
- Insert the clutch master cylinder into the dash panel.
- Rotate the master cylinder clockwise.
- Attach the master cylinder to the dash panel.
- DO NOT over rotate the master cylinder or damage may occur.
16. Install the windshield washer solvent container.
17. Raise the vehicle.





18. Install the clutch actuator cylinder hose to the hose retaining clip.
19. Lower the vehicle.





20. Install the clutch master cylinder rod to the clutch pedal.
21. Install the clutch master cylinder rod retainer.





22. Install the clutch anticipate switch (with bracket) into position.
23. Install the clutch anticipate switch bracket retaining bolts.
- Tighten the clutch anticipate switch bracket retaining bolts to 12 Nm (106 inch lbs.).





24. Connect the clutch anticipate switch electrical connector.
25. Install the LH I/P lower insulator panel.
26. Connect the negative battery cable.
- Tighten the negative battery cable bolt to 15 Nm (11 ft. lbs.).