Gear Cover

Gear Cover






CAUTION: To help avoid personal injury, due to a retained load on the ABS hydraulic modulator, the gear tension relief function of the Tech 1 must be performed prior to removal of the ABS hydraulic modulator/master cylinder assembly.

NOTICE: The following service procedures shall be performed only after the ABS hydraulic modulator-master cylinder assembly has been removed from the vehicle. Do not perform these procedures with the unit installed on the vehicle. Complete overhaul of the ABS hydraulic modulator-master cylinder assembly is not authorized. These steps will break the unit down into major components for replacement purposes.

ABS Brake Modulator/Master Cylinder Assembly Components:

Remove or Disconnect

1. Air cleaner duct clamps and electrical connection.
2. Battery from vehicle.
3. Clip from engine compartment fuse/relay center.
4. Remove air box assembly.
5. Disconnect motor pack electrical connector.
6. Torx� head screws attaching gear cover.
7. Remove gear cover.

ABS Brake Modulator/Master Cylinder Assembly Components:

Install or Connect

1. Gear cover to hydraulic modulator/master cylinder assembly.
2. Torx� head screws attaching gear cover.


Tighten

- Torx� bolts to 4 N.m. (36 lb. in.).

3. Connect motor pack electrical connector.
4. Install air box assembly.
5. Clip to engine compartment fuse/relay center,
6. Battery to vehicle.
7. Air cleaner duct clamps and electrical connections.