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Removing and Installing Lower Timing Case

REMOVING AND INSTALLING / SEALING LOWER TIMING CASE COVER


Disconnect battery ground lead.
Remove air cleaner with air flow sensor.






Unscrew alternator.

Installation:
Tighten drive belt and check tightness with Special Tool 11 5 020.






Unscrew power steering pump.
Hoses remain connected

Installation:
Tighten drive belt and check tightness with Special Tool 11 5 020.






Unscrew reinforcement plate.
Remove lower oil pan section.
Removing and Installing Lower Oil Pan






Unscrew and remove bolts (1...3).
Loosen remaining oil pan bolts.

Installation:

Install bolts (1...3) with Loctite No. 270.






Remove water pump.
Remove pulley on crankshaft.
Remove piston for chain tensioner.
Service and Repair

Unscrew bolts (4).

Unscrew remaining bolts on timing case cover.






Loosen oil pan gasket on timing case cover carefully with a knife.
If oil pan gasket is damaged, remove oil pan and replace gasket.






Take off timing case cover.


Installation:
Break upper edges with a file.

Coat sealing surfaces with Three Bond Silicone 12O7.






Installation:
Install new gaskets, coat with Three Bond Silicone 12O7 and cut off ends.
Coat mating surfaces with Three Bond Silicone 12O7.

Guide in cover uniformly