Installing

Installing

Installation is carried out in the reverse order, when doing this note the following:







- Replace seal - A - between plenum chamber and A/C unit.

NOTE:
- Check other seals, replace if necessary Parts Catalog
- Connect coolant hoses to heater core accurate to side.
- Secure all hose connections with standard hose clamps or clips as used in series production, or approved replacement parts Parts Catalog
- When inserting A/C unit, make sure that wiring to actuators (in plenum chamber) and seal - A - is not jammed or damaged by studs.







- Check damper element - C - for proper seating.
- After installation, check grommet between engine compartment and plenum chamber for proper seating.







- Seal 4 bolts - A - (left and right) in plenum chamber (e.g. using Terolan D 511 500 A2). Parts Catalog
- Check the evaporator drain hoses for proper seating.







- Before installing instrument panel, check foam seals - A - to - D -, replace damaged seals if necessary.
- Install removed components, except drivers storage compartment and glove compartment, in reverse order.
- Check coolant hoses to heater cores are secured.
- Bleed coolant circuit (connect 2-pin harness connector to pump valve unit only after bleeding coolant circuit.
- Before installing drivers storage compartment and glove compartment, check cooling system for leaks, paying particular attention to connection between coolant lines and heater cores.
- Install glove compartment, drivers storage compartment and remaining components removed.
- Evacuate and re-charge refrigerant circuit.