Front Brake Caliper Assembly Overview, Ceramic Brakes

Front Brake Caliper Assembly Overview, Ceramic Brakes

• Brake line connection to brake line 12 Nm.

• Brake line in brake caliper 19 Nm.






1 - Brake Caliper Bolts

• these bolts are not loosened to remove the brake caliper and replace the brake pads.

• Tightening specification: 190 Nm.

2 - Brake Pad Retaining Spring

3 - Guide Pins

4 - Brake Caliper

• When doing work, do not allow to hang from brake hose, rather suspend it from the body using bundling wire

• Through => [ Brake Pads ] Front Wheel Ceramic Brakes, PR-1LW, => [ Brake Caliper ] Front Wheel Ceramic Brakes, PR-1LW and => [ Front Brake Caliper Piston, Ceramic Brakes ] Front Brake Caliper Piston, Ceramic Brakes; do not perform any repairs to the brake caliper.

• Install hose so it is not twisted.

• Brake allocation, refer to => [ Brakes ] Brakes.

5 - Brake Pads

• Wear limit, refer to => [ Brakes ] Brakes.

• The inner pad is equipped with a cable for the wear indicator.

• The backing plate of the outer brake pad is equipped with an adhesive film. Peel off the protective foil before installing.

• Before installing the brake pads, clean the pad guide surface and coat it with a film of Polycarbamide grease.

• Note different versions.

• Must always be replaced together on both sides of vehicle.

10 - Bolt

• Torque specification: 190 Nm

• If using again, clean the ribs.

11 - Brake Carrier

• Bolt to wheel bearing housing.

12 - Brake Piston


The brake pistons have different diameters. When reinstalling, ensure the respective brake piston is inserted in the correct bore in the brake caliper. The ceramic inserts on the brake pistons serve as heat insulators and must not be removed from the pistons. If the ceramic inserts are damaged, the brake pistons must be replaced for safety reasons.

13 - Bracket Bolt

• Tightening specification: 25 Nm

14 - Brake Line Connection to Brake Line

• Torque specification: 12 Nm

• Brake hose must not be twisted.

15 - Brake Line

• Install in the brake caliper housing.

• Screwed together with brake hose, held against the hex nut of the brake hose.

• Hose must be installed free of twists.

• Make sure that lugs are properly seated in grooves in bracket.

16 - Bracket for Brake Line

• Bolt to brake caliper housing.

• Hook in brake line.

17 - Brake Line in Brake Caliper

• Tightening specification: 19 Nm

18 - Guide Pins Bolt

• Tightening specification: 30 Nm

19 - Balance Spring

• Each brake caliper has two.

• Disengaging and engaging, refer to => [ Balance Spring, Disengaging and Engaging ] Front Wheel Ceramic Brakes, PR-1LW.