Selector Mechanism, Through 11.2005
Selector Lever Cable
Special tools, testers and auxiliary items required
• Pry Lever - Remove Outside Mirror (80 - 200)
Removing
- Place selector lever in position "S".
- Remove rear crossmember - arrows -.
- Remove front crossmember - arrows -.
- Remove left and right vehicle floor cover - 1 -.
- Loosen clamping sleeves - 1 - and - 2 -.
• Flex joint in front exhaust pipe must not be bent more than 10°, otherwise it may be damaged.
- Remove bolts - 1 - and - 2 - at front exhaust pipe rear bracket.
• Disregard item - 3 -.
- Tie left and right exhaust system pipes up to body - arrows -.
- Remove heat shield - arrow -.
- Remove rear noise insulation by loosening fasteners - 2 - and, if equipped, - arrow -.
- Mark installation position of support bracket for selector lever cable.
- Remove bolt - 1 - support bracket for selector lever cable.
- Press selector lever cable ball socket - A - off the selector shaft lever using Pry Lever - Remove Outside Mirror (80 - 200).
• Take care not to bend or kink selector lever cable.
- Pry out lock washers - 1 -.
- Slide noise insulation - 2 - forward.
- Remove rubber boots - 3 - from lower selector mechanism cover - 4 -.
- Remove nuts - 5 -.
- Swing lower selector mechanism cover and noise insulation forward.
- Remove selector lever cable retaining clamp - 1 - on shift mechanism downward.
- Pull plastic securing spring - 2 - slightly to front and push pins - 3 - upward with a screwdriver only as far as necessary.
• Make sure that pin is not pushed fully out.
- Remove selector lever cable - 4 - from shift mechanism.
Installing
Install in reverse order, paying attention to the following:
• Take care not to bend or kink selector lever cable.
• Lightly grease ball socket of selector lever cable with polycarbamide grease (G 052 142 A2) before installing.
- Slide selector lever cable into selector mechanism and secure with retaining clamp - 1 -.
• Installation position: Angled end of retaining clamp points toward rear.
- Insert end of selector lever cable - 4 - into selector lever joint.
- Press pin - 3 - downward - arrow -.
- Check whether plastic securing spring - 2 - has locked the pin.
- Install selector lever cable bracket on new selector lever cable.
- Install selector lever bracket according to marking on console.
- Adjust selector lever cable => [ Selector Lever Cable, Adjusting ] Selector Lever Cable, Adjusting.
- Reconnect exhaust system and ensure it is not under stress.
- Install rear crossbrace.
- Install front crossbrace
- Check shift mechanism => [ Selector Mechanism, Checking ] 01J Continuously Variable Transmission.
Tightening torques => [ Selector Mechanism Assembly Overview ] Description and Operation, => [ Selector Lever Cable Assembly Overview ] Description and Operation.