Replacement
Engine is removed from above vehicle without transmission. Do not disconnect wire to clutch operating cylinder, power steering hoses and brackets, or A/C hoses.
1. Disconnect battery ground cable.
2. Disconnect clutch operating cylinder.
3. Remove power steering pump (with hoses connected) and attach to body.
4. Remove A/C compressor mounting bolts and mount and position aside. Tie compressor back with wire.
5. Drain cooling system and disconnect radiator hoses.
6. Remove radiator, cowling, and fan.
7. Remove front bumper.
8. Remove center apron and lower crossmember.
9. Remove left upper engine/transmission bolt.
10. Remove distributor cap and position aside.
11. Disconnect any electrical connectors that would inhibit removal of engine from vehicle.
12. Position support bar 10-222A or equivalent on inner fender mounting area, then place tool 3147 or equivalent through 10-222A and into position on engine, taking care not to damage ignition wires. Attach draw hook. Transmission can be raised or lowered using wing nut of tool 3147.
13. Attach engine sling 2024A or equivalent and support engine weight with crane.
14. Separate engine from transmission, then lift engine from vehicle.
15. Reverse procedure to install, noting the following:
a. Check clutch release bearing for wear, replace if necessary. Lubricate release bearing and drive shaft.
b. Ensure that dowels for centering engine/transmission are in cylinder block.
c. Replace self locking nuts for engine mounts, then lower engine onto mounts. Loosely install self locking nuts, then rock or shake engine on mounts to align.
d. Adjust accelerator cable, then reconnect all electrical connectors.
e. Replenish coolant, check engine oil level, and adjust engine timing/idle.
f. Align exhaust system, without tension.
16. Note the following torque specifications:
a. Engine to transmission bolts; (M8) - 15 ft.lbs.; (M10) - 33 ft.lbs.; (M12) - 41 ft.lbs.
b. Exhaust pipe to transmission bracket, 18 ft.lbs.
c. Exhaust pipe to exhaust manifold, 26 ft.lbs.
d. Front engine support to body, 53 ft.lbs.
e. Torque reactor to engine, 33 ft.lbs.
f. Engine bearing to engine support, 33 ft.lbs.
g. Stop collar to cross support (lower), 33 ft.lbs.
h. Alternator to engine; (M10) - 33 ft.lbs., (M8) - 26 ft.lbs.
i. Power steering pump, 15 ft.lbs.