Intermediate Shaft Reassembly

Intermediate Shaft Reassembly

Exploded View





Special Tools Required

- Attachment, 40 x 50 mm 07LAD-PW50601
- Support Base Attachment 07LAF-SM40300
- Fork Seal Driver, 46.2 mm 07TMD-MAC0100
- Support Base 07965-SD90100
- Attachment, 52 x 55 mm 07746-0010400
- Driver Handle, 15 x 135L 07749-0010000
- Fork Seal Driver, 39.2 x 49.5 x 15 mm 07947-4630100

NOTE: Refer to the Exploded View, as needed, during this procedure.

1. Clean the disassembled parts with solvent, and dry them with compressed air.

NOTE: Do not wash the rubber parts with solvent.

2. Press a new intermediate shaft bearing (A) into the bearing support (B) using the 15 x 135L driver handle (C), the 52 x 55 mm attachment (D), the support base attachment (E), the support base (F), and a press.






3. Install the internal snap ring (A) into the groove (B) of the bearing support.






4. Press the intermediate shaft (A) into the shaft bearing (B) using the 39.2 x 49.5 x 15 mm fork seal driver (C) and a press.






5. Install the external snap ring (A) into the groove of the intermediate shaft (B).






6. Install the outer seal.

- M/T model, go to step 7.
- A/T model, go to step 8.

7. Install the new outer seal (A) into the bearing support (B) using the 46.2 mm fork seal driver (C), the support base attachment (D), the support base (E), and a press. Press in the seal flush with the surface of the bearing support. Then go to step 9.






8. Install a new outer seal (A) into the bearing support (B) using the 40 x 50 mm attachment (C), the support base attachment (D), the support base (E), and a press. Press in the seal flush with the surface of the bearing support.






9. Install the heat shield.