Intermediate Shaft Reassembly

Intermediate Shaft Reassembly

Exploded View





Special Tools Required

- Driver handle, 15 x 135L 07749-0010000
- Base attachment, 70 mm 07LAF-SM40300
- Base, 73 x 78/82.6 mm 07965-SD90100
- Oil seal driver attachment, 58 mm 07JAD-PH80101
- Fork seal driver, 39.2 mm 07947-4630100
- Installer attachment, 40 mm 07LAD-PW50601
NOTE: Refer to the Exploded View, as needed, during this procedure.

1. Clean the disassembled parts with solvent, and dry them with compressed air.
NOTE: Do not wash the rubber parts with solvent.

2. Press a new intermediate shaft bearing (A) into the bearing support (B) using the 15 x 135L driver handle (C), the 58 mm oil seal driver attachment (D), and a press.






3. Install the internal snap ring (A) into the groove (B) of the bearing support.






4. Press the intermediate shaft (A) into the new shaft bearing (B) using the 39.2 mm fork seal driver (C) and a press.






5. Install the external snap ring (A) into the groove of the intermediate shaft (B).






6. Install a new outer seal (A) into the bearing support (B) using the 40 mm installer attachment (C), the 70 mm base attachment (D), the 73 x 78/82.6 mm base (E), and a press.






7. Install the heat shield.