Intermediate Shaft Reassembly

Intermediate Shaft Reassembly

Exploded View





Special Tools Required

- Oil seal driver, 64 mm 07GAD-PH70201
- Half shaft base 07NAF-SR30101
- Bearing driver attachment, 52 x 55 mm 07746-0010400
- Inner bearing driver attachment, 35 mm 07746-0030400
- Driver handle, 15 x 135L 07749-0010000
- Installer attachment, 45 mm 07MAD-PR90100

NOTE: Refer to the Exploded View, as needed, during this procedure.

1. Clean the disassembled parts with solvent, and dry them with compressed air.
NOTE: Do not wash the rubber parts with solvent.

2. Press a new intermediate shaft bearing (A) into the bearing support (B) using the 52 x 55 mm bearing driver attachment (C), the 15 x 135L driver handle (D), the half shaft base (E), and a press.






3. Install the internal snap ring (A) into the groove (B) of the bearing support.






4. Press the intermediate shaft (A) into the shaft bearing (B) using the 35 mm inner bearing driver attachment (C) and a press.






5. Install the external snap ring (A) into the groove of the intermediate shaft (B).






6. Install a new outer seal (A) into the bearing support (B) using the 45 mm installer attachment (C), the 64 mm oil seal driver (D), the half shaft base (E), and a press. Press in the seal until it is 4 ± 0.2 mm (0.16 ±0.008 in) (F) below the surface of the bearing support end.






7. Install the heat shield (A).