Rear Driveshaft Installation

Rear Driveshaft Installation

NOTE: Before starting installation, make sure the mating surfaces of the joint and the splined section are clean.

1. Apply 1.5-2.0 g (0.05-0.07 oz) of super high tempurea grease (P/N 08798-9002) to the whole splined surface (A). After applying grease, remove the grease from the splined grooves at intervals of 2-3 splines and from the set ring groove (B) so that air can bleed from the differential.






2. Install the outboard joint (A) into the rear hub (B).
NOTE: Be careful not to damage the wheel sensor (C).

3. Install new set rings in the set ring groove of the differential.

4. Clean the areas where the driveshaft contacts the differential thoroughly with solvent or brake cleaner, and dry with compressed air.
NOTE: Do not wash the rubber parts with solvent or brake cleaner.






5. Insert the inboard end (A) of the driveshaft into the differential (B) until the set ring (C) locks in the groove (D).

6. Install the rear differential. Rear Differential Installation






7. Apply a small amount of engine oil to the seating surface of the new spindle nut (A).

8. Install the spindle nut, then torque the nut. After tightening, use a drift to stake the spindle nut shoulder (B) against the driveshaft.

9. Clean the mating surfaces of the brake disc and the wheel, then install the rear wheels.

10. Turn the rear wheel by hand, and make sure there is no interference between the driveshaft and the surrounding parts.

11. Lower the vehicle on the lift.

12. Check the wheel alignment, and adjust it if necessary. Service and Repair

13. Test-drive the vehicle.