Intermediate Shaft Reassembly

Intermediate Shaft Reassembly

Exploded View





Special Tools Required

- Driver handle 07749-0010000
- Base attachment, 70 mm 07LAF-SM40300
- Base, 73 x 78/82.6 mm 07965-SD90100
- Oil seal driver attachment, 58 mm 07JAD-PH80101
- Fork seal driver, 39.2 mm 07947-4630100
- Fork seal driver, 46.2 mm 07TMD-MAC0100
NOTE: Refer to the Exploded View, as needed, during this procedure.

1. Clean the disassembled parts with solvent or brake cleaner, and dry them with compressed air.
NOTE: Do not wash the rubber parts with solvent or brake cleaner.

2. Press a new intermediate shaft bearing (A) into the bearing support (B) using the driver handle (C), the 58 mm oil seal driver attachment (D), and a press.






3. Install the internal snap ring (A) in the groove (B) of the bearing support.






4. Press the intermediate shaft (A) into the new shaft bearing (B) using the 39.2 mm fork seal driver (C) and a press.






5. Install the external snap ring (A) in the groove of the intermediate shaft (B).






6. Install a new outer seal (A) into the bearing support (B) using the 46.2 mm fork seal driver (C), the 70 mm base attachment (D), the 73 x 78/82.6 mm base (E), and a press.






7. Install the heat shield.