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Condenser HVAC: Service and Repair

1. Recover the refrigerant with a Recovery/Recycling/Charging System.
2. Remove the battery and the battery base.
3. Remove the bulkhead cover.




4. Remove the resonator.




5. Remove the bolt, and disconnect the condenser line from the condenser.




6. Remove the nut, and disconnect the discharge line from the condenser.




7. Remove the two bolts, and the two radiator upper mount brackets.




8. Remove the two mounting bolts, and lift out the condenser as shown.

NOTE: Do not damage the radiator and condenser fins when removing the condenser.

9. Install in the reverse order of removal. Make note of the following items.
^ If you're installing a new condenser, add refrigerant oil (ND-OIL 8).
^ Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil (ND-OIL 8) before installing them.

NOTE: Be sure to use the right O-rings for HFC-134a (R-134a) to avoid leakage.

^ Do not damage the radiator and condenser fins when installing the condenser.
^ Be sure to install the condenser mount cushions securely into the holes.
^ Charge the system, and test its performance.