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ABS Indicator Light Comes On - Code 1-8

September 8, 1992

BULLETIN NO.
92-023

YEAR
1992

MODEL
VIGOR

VIN APPLICATION
ALL

ABS Problem Code 1-8

SYMPTOM

The ABS indicator light comes on and, when the service check connector is jumped, the indicator light displays problem code 1-8.

PROBABLE CAUSE

The ABS pump can restore system pressure very quickly. The actual pump run-time is so short that the ABS control unit interprets it to mean that the nitrogen in the accumulator has been depleted.

CORRECTIVE ACTION

Install a new pressure switch that turns the pump on at a slightly lower pressure and off at a slightly higher pressure.





1. Relieve the accumulator/line pressure, and drain the brake fluid from the modulator, as described on page 19-71 of the service manual.

2. Remove the heat shield.





3. Remove the cruise control actuator mounting bolts, disconnect its connectors, and lay the actuator on the engine.

4. Disconnect the brake lines from the modulator.

5. Remove the three modulator bracket mounting bolts, then remove the modulator, power unit, and bracket as an assembly. Disconnect the modulator connectors during removal.





6. Remove the rubber cap covering the ABS pump wires, and disconnect the RED/WHT wire.

7. Remove the original pressure switch, and install the new switch using new sealing washers (see PARTS INFORMATION).

8. Reconnect the RED/WHT wire to the pump, and reinstall the rubber cap.

9. Reinstall the modulator/power unit assembly, brake lines, cruise control actuator, and heat shield.

10. Refill the modulator reservoir, and bleed the ABS system, as described on page 19-77 of the service manual.

11. Check the ABS by performing the Function Test with the ALB Checker.

PARTS INFORMATION

Pressure switch:
P/N 57390-SPO-305

Sealing washer
(four required):
P/N 90545-300-000

WARRANTY CLAIM INFORMATION

In warranty:
The normal warranty applies.

Out of warranty:
Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Service Manager. You must request consideration, and get the DSM's decision, before starting work.





Operation Description

Failed P/N: 57390-SPO-305

Defect code: 074

Contention code: B06