Fuel Tank: Service and Repair

Fuel Tank Replacement

WARNING: Do not smoke while working on fuel system. Keep open flame away from work area.

1. Block front wheels. Jack up the rear of the car and support with jackstands.
2. Remove the drain bolt and drain the fuel into an approved container.
3. Remove the rear seat and disconnect the 6P connector.
4. Remove the two-way valve cover and fuel hose protector.
5. Disconnect the hoses.

CAUTION:
- When disconnecting the hoses, slide back the clamps, then twist hoses as you pull, to avoid damaging them.
- Clean the flared joint of high pressure hoses thoroughly before reconnecting them.

6. Place a jack, or other support, under the tank.
7. Remove the strap nuts and let the straps fall free.
8. Remove the fuel tank.

NOTE: The tank may stick on the undercoat applied to its mount. To remove, carefully pry it off the mount.

9. Install a new washer on the drain bolt, then install parts in the reverse order of removal.